PNEUMATIC AIR LOCK SERIES - RAIR-L -300 (1/4”)
DESCRIPTION
The Rtork Pneumatic Air Lock - The Reliable Unit Designed To Achieve A Stay-Put Condition Of Control Valves In The Event Of Air Supply Failure. With Air Lock Relay, Air Pressure Is Blocked Inside The Diaphragm Chamber Or Piston Cylinder Of The Actuator When The Supply Air Pressure Drops Below The Desired Set Point
FEATURES
When supply pressure drops below a preset value, the Air Lock Relay locks the air pressure in the diaphragm chamber of the actuator thereby holding the inner valve in one position, till the air supply is resumed.
AIR LOCK CUT OFF SETTING
The cut off setting is adjustable and is generally set at a much higher value than required for the operation of the control valve. If the actuator pressure range is 0.2-1.0 Kg/cm², the setting of this relay could be much higher than 1.0 Kg/cm² as desired for cut off. Where many control loops are involved, the setting of this relay therefore needs impulse connection for cut off from the air supply header. Cut off setting has been factory adjusted to the desired cut off value. Should it be required to re-adjust the cut off setting, this could be achieved either while the unit is already installed and connected to the system or separately on the test bench. Inlet supply air and the outlet output gauge should be available to re-adjust the setting. To adjust the cut off setting, remove cap and adjust spring adjusting screw until desired outlet cut off pressure is achieved. Please note that air lock pressure differential is approx. 0.17 Kg/cm² higher than the set cut off pressure. Turning the adjusting screw clock-wise will increase the cut off setting and turning anti-clockwise will reduce the cut off setting. In this relay, a built-in manual relief valve is provided if the control valve has manual hand wheel. This exhausts the air from the diaphragm chamber when the hand wheel is operated to avoid damage to the actuator diaphragm. Replace cap securely after having re-adjusting the cut off setting.
| Item. Type | RAIR-L -300 (1/4”) |
|---|---|
| Max Supply pressure | 1MPa / 10 bar (150 psi) |
| Lock-up Pressure | 0.14~0.7MPa / 7 bar (105 psi) |
| Spring setting | 1.5 Kg/cm² to 7.00 Kg/cm² |
| Differential Pressure | Bellow 0.17 Kg/Cm² |
| Flow Capacity (CV) | RAIR-L-300 (1/4”) – 0.85 |
| Supply/Output Connection | 1/4” NPT (F) |
| Operating Temp. | 20°C to +180°C Viton as standard. Low temperature nitrile and silicone / Fluorosilicone -60°C to +40°C |
| Material As Standard |
Aluminium die-casting with epoxy coating paint Stainless steel AISI 316L versions according to NACE MR0175 - ISO |
| Weight | RAIR-L-300 AL - 0.55kg / RAIR-L-300 SS - 1.2kg |
Application: Certifications including SIL 3, ensuring compatibility with safety-critical systems. Typical applications include actuator control for ESD systems, process plant valves, and offshore equipment.
Designs for Rtork Pneumatic Air Lock are created in a 3D environment using state-of-the-art design and analysis software. Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are extensively used to fine-tune product designs. Rtork established the reliability of its design after comprehensive prototype trials in simulated supercritical
| STAINLESS STEEL | SS |
| ALUMINIUM | AL |
| 1/4" | 300 |
| VITON | V |
| NBR | N |
| SILICON | S |
| FLUOROSILICONE | F |
| 1:1 | 11 |
